Valve production and manufacturing process
Valve production can be further divided into many components such as the manufacturing components and the actuation device. The process of valve manufacturing is started with the debarring of the valve bodies. On the other hand the technicians create the threads so that the valve parts are attached to the component or to the pipe. Finally and lastly valves are tested for the functionality before they are being offered for sale. All the records will be stored and classified in the computer for inquiry at any time.
1. Valves manufacturing materials
The materials of the valve construction do not need to be totally corrosion resistant, and the fluid that is provided can be contaminated. There are many materials that are used for making valves are cast iron, cast steel, forged steel, stainless steel, bronze, brass and aluminum. The material selection for making valves are done on operating parameters of the services for which valves are being used, temperature it has to control, maximum pressure and weldable material.
2. The structure of the casting blank
The valves are used to change the section of the passage and direction of the medium. Valves castings are controlled components in pipeline fluid delivery systems. They come in a variety of sizes. Most of the blanks have thin shells with many complex structures and they only demand good appearance quality. They have good structure and they don’t have defects such as holes, cracks or pores.
3. Machining technology
Valves are used to control the vacuum as well as the air. There are two values right and left. The right valves increase both the reliability process and cost effectiveness of the vacuum system. The machines of valve sealing surfaces have very much requirements on machining accuracy, smoothness. Matching angle and sealing pair that brings great difficulty to valve machines.
4. Process arrangement of valve parts
The valve body is sometimes called the shell and it is one of the primary bodies of the pressure valve. He serves as the basic element of the valve assembly as it is the framework that holds and checks all the parts together. Body of the valve is the first pressure body of the valve that resists loads of fluid pressure by connecting the pipes. The parts of valves are casted in many forms and each form has a very specific function and it is constructed in the materials comfort ability for that function.
5. Valve test and inspections
To test the valve the first thing is establishing the testing procedure that is combined with the acceptance criteria and other standards that the valve exceeds or meets. All the valves want to get inspected to make sure there is no error and leakage. Industrial valve manufacturers have to take quality assurance and inspection seriously. The inspector conducts the surface treatment inspection after sandblasting. Quality controls carry out the various size inspections of the blanks at the modeling. All the records will be stored and classified in the computer for inquiry at any time.